Automated cutting complex OROX-InvenCut Flexo series C

Automatic cutting unit performs cutting of the finished patterns with high accuracy and guarantees a perfect repeatability of the forms of the elements in each layer. Kater OROX-InvenCut provides high performance cutting of all types of textile materials from one layer to several tens of layers including cutting technical and synthetic materials such as Cordura, nylon, tuvek, Kevlar, etc. Kater OROX-InvenCut TOP LINE Flexo is ideal for cutting felt and batting.

Automatic cloth-cutting complex allows you to perform cutting with very high linear speed (max 60 m / min), ensuring consistent quality standard throughout the entire range of works. Systems are available in three versions, distinguished by the greatest possible height of the cut out flooring in a compressed state (the flooring under the action of the vacuum of the vacuum pump): C350 max. height of cut 3.5 cm, C600 maximinoi with a height of 6.0 cm and up to C800 max height to 8.0 cm, respectively, about 5-10 cm, 8-15 cm, and 10-25 cm in the free state, depending on density and structure (fluffy) material.

The main advantages of using automatic cutting complex OROX-InvenCut:

The possibility of rapid implementation of small-scale and individual orders.

Multiple (up to 10 times) increased productivity in the cutting room with the same numerical strength.

Quick return on investment (payback period at full load 2 to 3 years)

High cutting quality thanks to the digital control.

The low cost of current operation and maintenance, the use of standard components.

Easy and intuitive, no need for skilled operator

The lack of dependence in the cutting room from staff development.

Replacing some of the cutters by one person for maintenance of the complex

The reliability of technology, quality and 25 years of production experience. Producer - Roberto Zanesi the founder of the production cutting systems in Italy

Prompt qualified service from highly qualified specialists

Selected specialists, modern technical solutions and cutting-edge OROX-C InvenCut Flexo

Modern technical solutions and are available in cutting systems OROX-C InvenCut Flexo

!!! RB - Robotized Beam with Cutting Head (Patent OROX): robotic bridge with a cutting head and a built-in control unit – complete lack of cables that have other manufacturers. This almost entirely eliminates the risk of stoppage due to the breakage of the cable.

!!! ESCHP –Enter Side Cutting Head Position:the location of the cutting head on the bridge with side feed allows to achieve a minimum cutting length of the complex, reduces the size of the desktop (bristly conveyor), 0.5 m. the Size of bristly conveyor is equal to the window cutting that maximizes effektivnosti operation of the system CUTCOV 30% in comparison with the complexes with a standard table.

!!! APSD - Automatic Pneumatic Sharpening Device (Patent OROX): automatic sharpening cutting knife with pneumatic actuator with very high speed (8-10 thousand rpm); provides very efficient grinding of the knife and prolongs the life of knife and grinding wheel

- !!! A longer lifetime of the knife up to 2-3 weeks and sharpening devices to 4-5 years.

!!! EVAS – Electronic Vacuum Adjustment System: the turbine, with intelligent infinitely variable power provides a strong vacuum material hold-down and minimal power consumption.

!!! CLED – Conveyor Cleaning: automatic continuous cleaning of the brushes during the cutting.

The most stable and efficient material hold-down, cleanliness and a long service life of the bristles.

!!! CSM – Continuous Step Motion (Patent OROX): a unique system of moving the flooring in the work window during cutting. This intelligent system helps to avoid the need for installing complex larger for cutting long decks with maximum precision. The removal of the cut parts may occur during cutting.

!!! Productivity gains of 10-20% !!!

!!! RIVER: a unique development system CSM. Cutting with simultaneous displacement of the deck during operation of the vacuum system

KOSM - Knife Oscillating Speed Modulation: temperature limitation of a knife by a combination of the speed of oscillating movements with the speed of the cutting head.

MEF – Mechanic & Electronic Knife Flexion Control: electronic and mechanical system to prevent bending of the knife during cutting to ensure high quality cutting.

20CUT –20x Cutting Profiles: the ability to save up to 20 different profiles of cut in memory, with all the cutting parameters. Quick selection of a profile adapted to various conditions of cutting.

HD – Hot Drilling: built-in device for performing internal nasechek using the drill with heating and temperature control, there are different drill diameters (standard. 2 mm).

HP – High Production: special design of cutting complex for complex cutting heavy materials with a high content of synthetic fibers recommended for cutting upholstery fabrics and sophisticated technical materials. Modern, dry knife drive reduces the risk of getting small products. Increased vertical stroke of a knife from 21 to 24 mm increases the service life of the knife.

LINGERIE is special design for cutting complex cutting of complex (super light and flexible materials) lingerie, blouses, also recommended for the production of men's suit.

STCO – Standard Knife Cooling: cooling of a knife with a jet of compressed air. Reducing the temperature of the knife, it allows to increase cutting speed and prolong the service life of the knife

COLDE - Ice Blade Cooling Device: intensive cooling of the blade with compressed air with a temperature of -3 ° C, increasing the maximum cutting speed when cutting difficult, more difficult synthetic materials. The system can be activated depending on the need, keeping the activation profiles cutting.

UNLO.21: increased to 2 m discharge conveyor increases the time for collecting the cut parts. Provides the ability to embed under the bristly end of a conveyor basket for collecting garbage and scraps from the cutting.

!!! UPB – Unique Patented Bristle –UNIQUE PATENTED BRISTLE: max power vacuum design prevents clogging with dirt and dust, and ensures easy cleaning and prevents the transfer of the goods. The lowest power consumption, longest lifespan.

!!!10-year warranty on the bristles – the only offer on the market !!!

!!! POPS-B - Post-Print System ver.B: displays the carved elements on the secondary monitor for their easy identification and labeling using self-adhesive labels of the included thermal printer. No need to print layouts to refer to elements. Post-Print saves time on the printout layout, saves paper and ink. Also extends the life of the blades, eliminating the cutting of an additional layer of paper.

FLESE – Flexion Sensor Knife in Real Time: advanced control system of the trajectory of the knife (intelligent knife) monitors the actual pressure on the knife prevents bending of the knife and ensures the highest precision cutting, allowing cutting at the highest speeds. Option surcharge on C600 (maximum plating thickness: 6 cm), standard C800 (8 cm). Not set on a 350.

T. Mov – Transversal Movement: the ability to move boats between multiple tables.

ACF -All Cut Flexo: integrated operator station software for process control, cutting. Supports the following important functions: displays the layout with a full specification of the cut-out elements, supports several types of cutting optimization cutting files, cutting path, the direction of the common cutting lines, the type of nasechek (depth, type ), preview and select the sequence of cutting elements, the programming of the transverse slits to facilitate the removal of elements, the installation angle of the knife relative to the longitudinal axis of the housing, interactive and continuous visualization of working parameters, self diagnostics for identification and recovery of errors, the possible continuation of the cutting after a sudden stop, for example, when the power capacity. Keep a history of profiles cutting.

LOS/ROS – L/R Oper. Side: the side of management- (LOS standard) right - (ROS –on order)

The Oroks advantage over other katarami:

- the warranty for brush 10 years

- A special mechanism of sharpening the blade - the blade is longer, and the grinding - up to 5 years
The special design of the bridge control unit the cutting head is at the bridge = no cables and hence the prospect of idle time upon their separation
System move during cutting and the grinding machine productivity by 20-25% higher

And! The intelligent vacuum! It allows from 2 solutions:
1) if cutting of highly compressible material (such as polyester batting) - he after cut the film dramatically straightens because the place cut of the film pressure decreases, the air that passes

Intelligence increases the power vacuum in this place and does not allow the deck to rise.
2) the Machine gets optimum vacuum minimum sufficient for clamping. Savings on electricity - just huge!